Vacuum Casting

VC

Aarya Industries is fully capable of handling your vacuum casting and silicone molding needs. With years of expertise in the field, we can fabricate your plastic parts to the highest standard, as well as cost-efficient and with fast turnarounds.

Vacuum casting is a great method to make rigid or flexible parts, and is ideal for high quality prototypes, function testing, concept proofing and display demos. Urethane casting parts can be made from a few to hundreds as required

We offer a complete turnkey solution for creating master patterns and cast copies based on your CAD designs. We not only make high-quality molds but we also offer a full line of finishing services including painting, sanding, pad printing and more.
Vacuum Casting is used to produce small numbers of polyurethane prototype parts with mechanical properties similar to injection moulded polymers. As the name suggests, a vacuum is used to push the material into the tool.
We can produce parts to excellent levels of detail and keep tooling concessions to the absolute minimum.

Advantages of "Vacuum Casting"

1. Fast turnaround

“Aarya Industries” can provide up to 20 parts in 15 days or less, depending on part specification and volume.

2. Affordability

Silicone molds are less expensive than the tooling used for injection molding, resulting in low prices.

3. Capable of producing large parts

Depending on the type of equipment used, vacuum casting can to create very large parts.

4. Superior surface finish to injection molding

The vacuum process removes air bubbles and allows the material to capture fine details.

5. Color options

Coloring pigments can be added to the resin for a variety of color options.

6. Repeatability

Silicone molds can be used around 20 times before they need replacing.

Why "Aarya Industries" for "Vacuum Casting" Services?

When it comes to vacuum casting, there are a number of manufacturers to choose from. Choosing the right one is essential for getting exactly the results you expect. Here are several reasons to choose “Aarya Industries” for your vacuum casting needs.

✓ Exceptional Quality and Speed

Quality shouldn’t have to come at the expense of speed, and vice versa. At Aarya Industries, we combine our extensive experience with the industry’s latest tools and technologies to deliver high-quality vacuum casting services on short timelines (typically in 7 to 14 days).

✓ Intelligent Quotations for Every Project

Your needs are unique — and you don’t want to pay for more than you need. That’s why we never require a minimum order volume or minimum dollar value for our vacuum casting services. We also use state-of-the-art AI quotation algorithms for fast, accurate quotes in 24 hours or fewer for nearly all projects.

✓ Industry-Leading Material Verification and Testing Services

To ensure exceptional product quality from the get-go, we only use the highest quality resins from the best international brands.

✓ Finishing Services to Enhance Your Product

Vacuum casting isn’t all we do. As your one-stop production shop, we also offer a wide range of complementary finishing services to help your product come to life. Our finishing services include machining, media blasting, printing, painting and more.

✓ Design for Manufacturing Support and Remote Flexibility

As vacuum casting is often used for prototyping, we know that many of the products we work on haven’t reached their final design. To help them get there, we provide detailed design for manufacturing support to our clients. (We can even make your patterns for you.) We also offer detailed video files showing all production steps for clients who can’t visit us in person.

FAQ's on "Vacuum casting"

What are the advantages of casting ?

The advantages offered by plaster casting include: A very smooth surface finish. The ability to cast complex shapes with thin walls. The capacity for forming large parts with less expense than other processes, such as investment casting.

Why choose Vacuum casting ?

Vacuum casting or vacuum duplication involves injecting a resin into a silicone mould. Because of its cost and deadline, this method is most suited to pre-series, with a faithful reproduction of the original model and a result close to the end result in the “right material”. Vacuum casting technology is recommended for the production of around ten to one hundred parts for mechanical or visual tests.

How many shots can you get out of a vacuum casted mold in a ABS type material ?

You can get at least 20 shots out of a silicon mold. After 20 shot, the vacuum casted mold starts to decrease in quality.

What is the important characteristics of plastic ?

It can be molded into finished product by application of heat and pressure.

What are the advantages of plastics over metals ?

From how many parts is vacuum casting generally more financially attractive than CNC machining ?

Vacuum casting results in significant economies of scale. It is recommend to use this prototyping technology for quantities exceeding ten pieces. From this number, the cost of creating the silicone tooling is paid off and the technology of vacuum casting generally becomes more attractive than CNC machining.

The tooling consists of a master part and a mould. The economies of scale generally reach their maximum from 100 to 200 prototypes. Beyond this quantity, it is recommended to design an injection mould from aluminium or steel.

About Us

The company began in 2013 with the vision of Mr. Sandeep Padalkar, with a dream to build a group of coherently oriented individuals and companies, where the entire group would derive its strengths from the competencies of each other.

“Aarya Industries” provides one-stop rapid prototyping services & low volume manufacturing services. With years of manufacturing experience, our experts offer the best solution for all your rapid manufacturing needs.

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